Precision data is key to maximising operational efficiency. Gerhard Schubert GmbH has significantly upgraded its CARE monitoring solution—short for ‘Connection for Analytics, Reporting and Efficiency’—to provide more precise insights and standard-compliant calculations of key OEE (Overall Equipment Effectiveness) figures. The improved platform supports streamlined processes through decentralised data management and offers a more customised display of performance metrics.
Starting in 2025, all new Schubert machines come equipped with an interface to the enhanced CARE system, with retrofitting options available for existing models. Originally introduced in 2022, CARE is an integral part of Schubert’s digital service portfolio, delivering comprehensive visibility into packaging line performance. The system collects and analyses data on production speed, uptime, rejects, and throughput via machine interfaces and integrated quality control scanners. Key performance data is summarised in an intuitive dashboard accessible via a web portal, with even more granular insights now available.
Standardised OEE Calculation
The updated CARE platform calculates OEE figures in accordance with DIN EN 415-11, the European standard for measuring packaging machine efficiency. “This ensures that CARE provides comparable performance data across all lines using our monitoring solution,” explains Andreas Kepler, Lifecycle Product Manager at Schubert. “By optimising OEE on one machine, improvements can be quickly applied to other lines as well.”
A key enhancement to the system is the inclusion of infeed speed as a critical variable in OEE calculations, further refining the accuracy of performance assessments.
Faster Data Access and Processing
One of the most significant advancements in the new CARE system is its shift from centralised processing to decentralised data management. Instead of routing machine data through Schubert’s IT environment, the upgraded system processes information directly on the machines themselves.
“Key performance and production data is now available within the operator’s own infrastructure, providing faster access to critical insights,” says Sonja Burkert, Lifecycle Product Manager at Schubert. The information displayed in the web portal mirrors the machine control screens, ensuring seamless data interpretation and integration.
In addition to online access, the upgraded CARE platform includes an offline solution. Users will be able to view dashboards on their internal infrastructure, such as an intranet or dedicated computers. Schubert has implemented a licensing model to support this, maintaining standardised on-site visualisation.
Customisable Data Display for Enhanced User Experience
Schubert has prioritised user-friendliness in its latest CARE enhancements. The software now allows tailored data visualisation based on specific operational requirements, whether for individual machines, complete production lines, or multi-site operations.
“Different users need different insights,” explains Kepler. “A production manager may focus on output, while a technician prioritises breakdowns and downtime. With its enhanced evaluation options, CARE now provides a more targeted and efficient approach to monitoring.”
By continuously evolving its digital solutions, Schubert is reinforcing its commitment to delivering advanced, user-centric machine monitoring that drives efficiency, transparency, and overall packaging line performance.
